Solution Detail

axisWEAVE 4.0 : SMART MANUFACTURING FOR WEAVING By A.T.E Enterprises Private Limited (BU:EcoAxis)

Industrial IOT
smart cities
T-126, T Block, MIDC, Bhosari, Pune, 411026 Maharastra

SMART MANUFACTURING FOR WEAVING

Industrial IoT solution for weaving

axisWEAVE4.0 is an Industry 4.0 product delivering deep, actionable insights to achieve significant improvement in quality, productivity, and profatability.

It is the only product in the market that can provide a single, integrated, and simple view of your  business across all types waterjet, airjet, rapier – and makes of weaving looms.

 

Our customers are delighted with axisWEAVE4.0 because:

High on value

  • Single, unified, plant view
  • Identify low performing looms quickly
  • Pick loom by quality to optimise  performance
  • Forecast job completion to help forecast  beam preparation
  • Benchmark performance by operator, loom  make, and yarn quality

Low on cost

  • Zero investment in IT infrastructure or skills
  • Free lifetime upgrades
  • 24 x 7 x 365 availability
  • Pay as you use
  • No lock-in
  • Access online on any device, any time, anywhere

 

axisWEAVE 4.0 empowers you with

Loom efficiency

    • Machine availability
    • Downtime analysis
    • Machine runtime
    • Production efficiency

Production analysis

    • Production (in meters and kg)
    • Rate of production
    • Actual v/s planned production
    • Quality-wise production

Breakage analysis

    • Warp, weft, and selvedge
    • Breakage record
    • Breakage in CMPX
    • Average breakage attending time

Performance monitoring

    • Machine run status
    • Warp, weft, selvedge, and other stops
    • Loom speed
    • Temperature and relative humidity

Resource consumption analytics

    • Energy consumption analysis
    • Specific energy consumption(Units/meter, units/1000 picks)
    • Air consumption analysis
    • Water consumption analysis

Job analysis

    • Start and end time
    • Actual v/s planned production
    • Remaining length and time for job completion

Online automated reports

    • Monthly, daily, and shift-wise reports
    • Quality-wise and loom-wise analysis reports
    • Production and breakages reports

Benchmarking

    • Efficiency of looms for a specific quality
    • Individual loom efficiency for multiple quality
    • CMPX across looms
    • Shift-wise operator performance benchmarking

Consolidated dashboards

    • Multi-plant/unit level
    • Section level
    • Machine level
    • Hierarchical views

Track KPIs

    • Production
    • Availability
    • Run time and downtime analysis

Manual entry

    • Quality library
    • Features to add new sort
    • Planned and actual time of start and end of a beam/job

Data security

    • From field to cloud
    • Access to dashboards and reports

About EcoAxis

 

EcoAxis is a pioneer in the Industrial Internet of Things (IIoT). We have deep experience, expertise and commitment towards developing intelligent IoT technology solutions for the textile industry. EcoAxis delivers end to end solutions all the way from consulting, data acquisition, edge computing, BigData processing, operational and business analytics to machine learning - delivered via our cloud based framework SuperAxisTM.

 

 

EcoAxis has deployed its IoT solution in 15+ industrial domains and analysed over 15 trillion data points in the last 10 years. We are proud recipient of the 2017 Frost and Sullivan Growth Excellence Leadership Award for Industrial IoT – BigData Industry and have been consistently named in India’s top Industrial IoT companies.

 

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