Solution Detail

High on value

• Single, unified, plant view
• Identify low performing looms quickly
• Pick loom by quality to optimise  performance
• Forecast job completion to help forecast  beam preparation
• Benchmark performance by operator, loom  make, and yarn quality

Low on cost

• Zero investment in IT infrastructure or skills
• Free lifetime upgrades
• 24 x 7 x 365 availability
• Pay as you use
• No lock-in
• Access online on any device, any time, anywhere

Loom efficiency

• • Machine availability
  • Downtime analysis
  • Machine runtime
  • Production efficiency

Production analysis

• • Production (in meters and kg)
  • Rate of production
  • Actual v/s planned production
  • Quality-wise production

Breakage analysis

• • Warp, weft, and selvedge
  • Breakage record
  • Breakage in CMPX
  • Average breakage attending time

Performance monitoring

• • Machine run status
  • Warp, weft, selvedge, and other stops
  • Loom speed
  • Temperature and relative humidity

Resource consumption analytics

• • Energy consumption analysis
  • Specific energy consumption(Units/meter, units/1000 picks)
  • Air consumption analysis
  • Water consumption analysis

Job analysis

• • Start and end time
  • Actual v/s planned production
  • Remaining length and time for job completion

Online automated reports

• • Monthly, daily, and shift-wise reports
  • Quality-wise and loom-wise analysis reports
  • Production and breakages reports

Benchmarking

• • Efficiency of looms for a specific quality
  • Individual loom efficiency for multiple quality
  • CMPX across looms
  • Shift-wise operator performance benchmarking

Consolidated dashboards

• • Multi-plant/unit level
  • Section level
  • Machine level
  • Hierarchical views

Track KPIs

• • Production
  • Availability
  • Run time and downtime analysis

Manual entry

• • Quality library
  • Features to add new sort
  • Planned and actual time of start and end of a beam/job

Data security

• • From field to cloud
  • Access to dashboards and reports