Solution Detail

axisTEAfact 4.0 SMART MANUFACTURING FOR TEA FACTORIES

SMART MANUFACTURING FOR TEA FACTORIES


 

axisTEAfact 4.0 allows the customers to unlock “Intelligence of Things” through digitisation with advanced data analytics for tea factory operations. The application covers processes (from received green leaves to process made tea) across the production value chain on the shop floor. The software solution is hosted-on cloud eliminating the need for local IT hardware or software, and hence resources.

axisTEAfact 4.0 offers insights via automated online dashboards, reports and analytics accessible using any device, anytime, anywhere.

 

axisTEAfact 4.0 achieves the following objectives:

    • Live KPI Tracking
        •     OEE
        •     Resource consumption – energy (electrical and thermal) and labour
        •     Out-Turn %
        •     Best grade tea %
    • Online reports eliminating manual data collection and manual errors
    • Source and quality of green leaves received
    • Identification of process areas of improvement to achieve KPIs
      •     Monitoring deviations in process
      •     Historical analysis
      •     Benchmarking

 

Shop floor processes covered

    • Withering
    • Vibratory feeder
    • CTC
    • Fermenting
    • Drying
    • Sorting

Utilities covered

    • Boilers
    • DG sets
    • Electrical energy

Resources covered

    • Green leaves received
    • Wood received
    • Manpower utilisation
 

Tea manufacturing process

 

 

axisTEAFact 4.0 empowers you with

Production analytics

    • Production of made tea
    • Production of best grade tea
    • Green leaves processed

Quality analytics

    • Quality of green leaves received
    • Rework analysis

Energy analytics

    • Electrical energy consumption
    • Steam consumption
    • Specific energy consumption

Resource analytics

    • Diesel consumption
    • Water consumption
    • Wood consumption
    • Labour productivity

Performance analytics

    • Out-Turn ratio
    • Historical analysis of process parameters
    • Deviation monitoring
    • Actual throughput

Online automated reports

    • Daily, monthly, annual reports
    • Production reports
    • Deviation reports
    • Consumption reports

KPI tracking

    • Production
    • OEE (Availability, performance, quality)
    • Throughput analysis
    • Month wise and week wise KPIs comparison
    • Benchmarking week wise and month wise KPIs

Data security

    • From field to cloud
    • Access to dashboards and reports

 

About EcoAxis

 

EcoAxis is a pioneer in the Industrial Internet of Things (IIoT). We have deep experience, expertise and commitment towards developing intelligent IoT technology solutions for Industries.

 

 

EcoAxis' Smart Manufacturing solutions delivered over a cloud based framework, SuperAxisTM , help customers improve efficiencies, increase productivity, and move towards a more profitable and sustainable future.

 

 

EcoAxis has deployed its IoT solution in 15+ industrial domains and analysed over 15 trillion data points in the last 10 years. We are proud recipient of the 2017 Frost and Sullivan Growth Excellence Leadership Award for Industrial IoT – BigData Industry and have been consistently named in India’s top Industrial IoT companies.

 

 

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