Solution Detail

axisPLAST 4.0 SMART MANUFACTURING FOR PLASTICS

axisPLAST 4.0

 

Comprehensive IoT solution for plastics

 

 

axisPLAST 4.0 for plastics machines allows the customers to unlock “Intelligence of Things” through data acquisition and advanced data analytics from the shop floor to the top floor. We provide turn key, plug and play solution requiring zero IT investment.

 

 

EcoAxis solution with online automated dashboards, reports and analytics are accessible using any device, anytime, anywhere.

 

 

Machines and business systems

 

  • Machines covered
    • Injection moulding machines
    • Blow moulding machines
    • Sheet extrusion machines
    • Pipe extrusion machines
  • Integration available for standard auxiliary equipment
    • Mixers
    • Chillers
    • Compressors
  • Business system integration available
    • ERP
    • Barcode systems
    • Production planning systems

  • Application with custom dashboards and reports
  • End user operations analytics
  • OEM service analytics
  • OEM design validation analytics
  • Integration with service ticketing and online documentation

 

IoT gateways

 

 

  • Industrial grade certified IoT gateways
  • VPN support
  • WiFi / LAN / WAN / GPRS / GPS featured router
  • Direct over the air (DOTA) configuration
  • Protocol supported:
    • Euromap 63, MODBUS RTU/TCP, DB connector, FTP connector, CAN-MF
    • Profibus, Profinet, OPC, DF1–supported using third party converters
  • Certified OEMs: Windsor, FANUC, Engel, Shibaura (Toshiba),JSW

 

 

axisPLAST 4.0 empowers you with

 

 

Console view

  • Live status of all machines

Production analytics

  • Production (length, pieces, shots)
  • Production in kgs
  • Rate of production

Quality analytics

  • Number of good and bad shots
  • Rejection analysis

Energy analytics

  • Energy consumption analysis
  • Specific energy consumption

Performance monitoring

  • Process and mechanical parameters
  • Temperature trends
  • Average mould change over time
  • Total mould loading
  • Running vs design

Mould analytics

  • Actual cycle time
  • Mould-machine performance
  • Lifetime shots
  • Mould life cycle performance

 Add-on feature

  • End- to-end material traceability
  • Maintenance module
    • MTTR and MTBF
    • Maintenance scheduling

Online automated reports

  • Monthly, daily and shift-wise reports
  • Operational reports (shot-wise)
  • Product summary

Elogbook

  • Digital logbook for operators and supervisors

Email and alerts

  • Reports via email
  • Machine alerts via email
  • Condition based alerts

Consolidated dashboards

  • Multi-plant / unit level
  • Section level
  • Machine level

Track KPIs

  • Production
  • OEE (Availability, Performance, Quality)
  • Downtime analysis
  • Benchmarking

Data security

  • Authentication
  • Role based access

 

Blow moulding machines & Injection moulding machines

 

About EcoAxis

 

EcoAxis is a pioneer in the Industrial Internet of Things (IIoT). We have deep experience, expertise and commitment towards developing intelligent IoT technology solutions for plastics processors and OEMs. EcoAxis delivers end-to-end solutions all the way from consulting, data acquisition, edge computing, BigData processing, operational and business analytics to machine learning – delivered via our cloud based framework SuperAxisTM.

 

 

EcoAxis has deployed its IoT solution in 15+ industrial domains and analysed over 15 trillion data points in the last 10 years. We are proud recipient of the 2017 Frost and Sullivan Growth Excellence Leadership Award for Industrial IoT – BigData Industry and have been consistently named in India’s top Industrial IoT companies.

 

 

 

 

 

 

 

 

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